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Reply to "Can the oil pan be removed when the engine is in the chassis?"

Once all the bolts are out, the pan drops down 8" or so, then moves forward 6-8" to clear the oil pulp pickup screen from around the internal pan baffle. Once the pan is out, you can pound the distorted bottom back flat- a new pan is usually not required. The oil pump pickup should be 3/8"- 1/2" ABOVE the pan bottom; yours is likely touching- or bent from a previous removal attempt. And that will cause oiling problems at higher rpms. Cars made after Ford left in '74 have a removable crossmember and a removable e-brake bracket. DeTomaso used to sell those in Europe as upgrade parts, but of course they are no longer in business. A few specialty shops may stock these parts either as billet or modified-stock.

As was said, it's better to pull the engine because getting a new pan gasket to seal in the corners near the front & rear pan seals is picky enough working upside down that you'll wish you'd pulled everything. A rotatable Harbor Freight engine stand makes it easier. It's also a h...uvalot simpler to cut the crossmember out neatly with the engine out. There are welded flaps above, below and on both sides, and the front lower rear a-arm fasteners go thru the crossmember flaps. A Sidewinder and a coarse disc or a reciprocating saw are your best friends in removing all this debris; just don't damage the main frame rai!s while cutting! You'll need to weld back steel pieces to your crossmember ends so its now bolt-in-removable, or the chassis stiffness and handling will be severely affected. Ford did us no favors here!

Once the e-brake bracket is cut off, weld on  a piece of angle-iron at the cut for a screw on bracket so the OEM bracket is then removable. There should be no reason to adjust the e-brake afterwards.  As you can see, on uncut cars, all this is a fairly major job. Mike Daily's web site 'www.PanteraPlace.com' probably has the work illustrated.

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