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Reply to "(Fatigue) Crack Rear Lower A-Arm"

I guess it is a combination of things.

Looking at the crack, location and growth pattern it has to be a fatigue crack which started at the top side of the tube and not a crack due to a single moment of overstressing. I would therefor consider it unlikely that is was damage from jacking although this could have initiated the crack. I would rule out road debris as a cause for this.

For a fatigue crack to grow which can be at a very slow pace, there has to be a cyclic (tensional) force. I guess it is the horizontal component of the shock force exerted on the flange during the movement of the suspension. This force provides a bending moment (Force x height mounting flange hole) and thus tension almost exactly where the crack started, which is on the top side of the tube.

I would also assume that the weld of the flange might have decreased the skin thickness there locally , thus increasing the tension in the material.

It could there for very well be that other A frames, where the weld has been made slightly different, will not exhibit this cracking.

And lastly, the location of the shock mounting on the lower A -arm is not ideal as it  as it is not in line with the wheel axle thus introduces a torsional force on the  A frame as well.

Maybe others have some ideas as well?

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