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Reply to "Large Black Alternator Cable"

  I made that upgrade a number of years ago.  I chose a Ford 3d generation alt.

  I could have gone to the salvage yard or the parts counter but went with a alt from Paperformance model 1614E.  It has 2 ratings they call it 95 amp and else were in the specs they say120 amp at 6000 alternator RPM. (not crankshaft RPM)

https://www.paperformance.com/...3g-alternator-1614e/

   I went to tractor supply and got #2 welding cable to run from the output stud to the battery connection on the starter solenoid. Many aftermaket alt mfg recommend a over current device on the alt output. In my case used a 150 amp manual reset circuit  breaker by Bussman from Autozone.

  This is the time to convert to a expanded scale voltmeter rather than the stock amp meter that is a fire hazard even at the lower stock alt output. 

   The alt comes with your choice of pulley 1V , 2V , or 6V serpentine.

   The 1V pulley is 2.6 inch in diameter.  That is a lot of power for a single belt to carry.  I get one "squawk" of the belt on start up if the battery needs top up.

  This "small frame" alt fits like a glove.  There is minor wiring around the external regulator for the OLD alt , and the idiot light works as before.

    This is also a fine time to repower the electric choke if you have one.  The stator will put out enough voltage to pull in a relay.  That way the choke is only powered if the engine is running.  Other wiring methods may power the electric choke with key on, engine off.  I believe the electric choke housing has provisions for a small amount of air to flow over the heat element when the engine is running.  A vaccum port to the carb body.

   Kind of verbose but think #2 or #4 wire is the answer to your question.

 

 

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