Skip to main content

ZF dash-1 clutch shaft zerks

During my recent engine-out, I realized that the dash-1 cluch shaft grease zerks could be a classic 'out of sight out of mind' problem.

Once my transaxle was separated, it was obvious the clutch shaft wasn't running free, and warranted more attention than a simple greasing.

Of course removing the shaft requires removal of the clutch fork, which is a pain due to the pins that hold it.  Anyway, once removed, I found that both zerks were packed with crud, and the actuation shaft was rusty at both ends where they run in bronze bushings.  I also found that the original grease seals (INA G16-22-3) were totally shot and needed replacement.  Identical replacements were available on ebay for about $2 ea so at least that was easy.

The zerks ARE almost impossible to see from the top and consequently easy to forget.  A little simple maintenance should avoid all rust & crud issues!!

Fwiw the dash-2 doesn't have the same zerks - -  the entire -2 clutch actuation system is upsized & 'different'.   The dash-2 shaft does has analogous bronze bushings.... not clear offhand how they are lubricated.

For the dash-1 crowd..... good items to hit next time you have a grease gun in hand.  Pics show parts after cleaning...note zerk protruding from the bottom area of the case.  I failed to take any before pics, probably distracted by how bad it looked

Attachments

Images (2)
  • thumbnail 1
  • image1a
Last edited by nate
Original Post
×
×
×
×