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Reply to "Header Install Process?"

Fitment was a common problem with the individual flange design for headers.

unfortunately, I have no additional wisdom than what you have figured out doing the passenger side.

The tools I would be using would be pry bars, round punches and drifts, or large Phillips screwdrivers.

my first set of headers were a similar design and developed tube cracking in some of the oddest places which I attribute to the constant tension the tubing was subjected to due to the flange misalignment issue☹️

Good luck

Larry

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