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Reply to "HELP !!- CRACKED HEADER"

The only method to fix this is MIG or TIG .. this will create the least amount of heat and that will make the area around the weld stronger.

From the looks of the crack ..you have some twisting effect going on somewhere probably at the end on the muffler. The stock muffler bracket and the HALL style bracket is a piece of flat steel and causes a twisting effect due the the cantellever ( excuse my spelling ) along with rewelding the header ... add a gusset to the muffler bracket.

Ron
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