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Reply to "jump the headlight dash switch"

If anyone is interested in my trials and tribulations for forward light, I have the motor up and working.

I do have a problem with it though that I can't seem to fix.

The lights go all the way closed but not all the way open.

They are stopping about 1-1/2" short of full opening. The limiting switch is not causing this because the motor stops before the bumper on the screw touches the lever on the switch.

At first I thought that this was misadjustment of the gear teeth. After spending about 16 hours on adjustment I have given up.

It always stops in the same position opening as if the limiting switch was shutting the motor off at that position.

Is there anyone with a thought on what would cause this?
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