New Front Upper Ball Joints Requires A Spacer To Tighten?

Have you guys seen this before? I have been working on putting my front end back together and ran into an issue with a new upper ball joint. The castle nut on the upper ball joint, when torqued to 36 lbs, goes so far down the bolt of the ball joint that it makes the cotter pin hole useless. I have to put a spacer between castle nut and the bottom of the bolt. Thanks
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