quote:
Originally posted by Jason S.:
Another question I have been trying to find out is how strong the cleveland block is.
Jason,
Drag racers seem to get more longevity out of the block than do road track & circle track racers. Just an observation, I really don't have an explanation, except that it takes a lot of 1/4 mile passes to equal the distance or time of one road track event (or NASCAR oval track event). The drag racers also fill the water jackets with hard block, whereas the road track guys have to circulate coolant, therefore at best they can only run a half fill of hard block.
The Cleveland blocks fail predominantly in 2 ways; cracking the webbing above the main bearing saddles, or cracking cylinder walls. RPM appears to be more of a problem than absolute power output, but extreme amounts of either will lead to failure. It is commonly accepted that the production blocks, Cleveland or Windsor, are stressed at "maintained" power outputs of around 450 to 500 bhp. There are guys running those power levels successfully, but there are others that have had failures at those levels. "Maintained" operation above 7000 rpm will also shorten the life expectancy of those blocks. There are many factors that add up to create the stresses that cause a block to fail, plus there are inconsistencies in production (quality control issues). Too much to cover here. The point I'll make is that a carefully & intelligently assembled motor, with everything blue printed & balanced to perfection, will survive more abuse than a motor that has been assembled with less care. And a motor in a poor state of tune increases the stresses on the block & reciprocating assembly tremendously.
The NASCAR block addressed the cracking problem two fold, (1) the webbing above the main bearing saddles is much thicker than the production block (2) the cylinder wall thickness was sonic checked at the foundry and only the blocks with minimal core shift (and therefore more uniformly thicker cylinder walls) were imported to the US and supplied to the race teams. I've never heard or read what the limits are considered for the NASCAR block from an official source. Certainly somewhere in the 750 to 900 bhp range seems reasonable.
If you press me for safe limits on the production block, I need to know 2 things, the use of the motor and how well it will be assembled. For the typical street guy who only occasionally winds the motor out, I feel safe saying 500 bhp & 6500 rpm, or 450 bhp & 7000 rpm, so long as the motor is in a proper state of tune AND has been dynamically balanced. For a track racer, or an open road racer, where the maximum rpm or maximum output will be sustained for long periods, those limits should be reduced. It is unsafe to operate the motor for sustained periods above 7000 rpm without employing an internally balanced & lightened crankshaft, plus lightened rods & pistons as well. Lightening the reciprocating assembly dramatically reduces the stresses it puts on the engine block at higher rpm.
Your friend on the DTBB, George