> First day of stripping the front trunk.
I recently went through the same thing. Luckily the metal was not rusted
but it's still not a fun job. Here are some pictures of the stripped
front trunk:
http://www.bacomatic.org/gallery/album03/Front_Trunk_Stripped_1 http://www.bacomatic.org/gallery/album03/Trunk_Stripped_2 http://www.bacomatic.org/gallery/album03/Submerged_Battery_Box> If I like it, I'm considering not even putting carpet back in. I think it
> might look better, easier to maintain and no more area's for for water
> to hide under the carpet.
I stripped my front trunk and painted with POR-15 but I planned on
re-covering it. I don't think I could ever get it the way I'd want it
with a brush. I did paint my metal work bench with a spray gun using
POR-15 and that finish came out very nice. Even with a spray gun, it would
take a lot of surface prep to get a really good finish.
> Can you brush the Por 15 directly over 80 grit scratched?
You can do that after the proper surface prep. The procedure with POR-15
is to get all the surface rust off, treat the surface with "Metal Ready",
hose off with water, dry, then paint with POR-15. Doing interior panels
or the trunk can be tricky. I scrubbed the areas with 3M pads (soaked in
"Metal Ready") and used water-soaked clean rags. Some colors fill rough
surfaces better than others. I did mine in silver which has the highest
level of solids and fills the best.
> Naw, it's purely surface, comes off with some heavy duty wire wheeling.
Even with wire wheels taking of the surface rust there will still be
rust down in the pores. Wiping the surface with phosporic acid will
eat that rust away and leave a coating that inhibits rust. The POR-15
"Metal Ready" stuff is basically phosporic acid. I use PPG DX-533
aluminum prep a lot as it's the right concentration of phosporic acid
and is readily available at auto body paint supply stores.
> You must get some really heavy duty rust with the humidity you have there.
That reminds me, I need to buy a dehumidifier for the garage.
Dan Jones