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This problem started a couple of years ago, but really became an issue this past summer. My stock brakes (seems like both fronts at this point, possibly back end, can't tell) are engaging on their own, to the point where if I'm driving and put it in neutral, it will come to a stop. It is directly affected by heat. On a 100+ degree day last summer it was so bad one day I questioned whether I'd be able to make it home without catching them on fire. Thank God I was only a block from the house.

Funny thing is, after I park the car, and come back later after it's cooled, they are much much better, and the car is driveable again. When jacked up, and the car is cool, you can turn the wheels by hand and feel the brakes dragging some.

Things I've done that didn't help: changed the brake fluid, checked the master cylinder pushrod length, and even installed a gutted proportion valve.

Any idea what could be the problem? The brake fluid I changed did look nasty (don't know when it was last changed, I'd had the car 4 years myself before doing it), are my caliper pistons all mucked up? Could my master clyinder be a problem, even after verifying it's correct length?
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Matt,

Your brakes are dragging because the caliper pistons are not moving freely, therefore the calipers require rebuilding. The rubber seals between the pistons and their bores get old & hard, the pistons themselves will develop rings of dirt, gum etc on their outer surface, and the bores can collect "splooge" in their bottoms.

Your friend on the DTBB, George
Matt, So many Pantera owners upgrade their brakes.....that means there are a lot of stock calipers out there. I bought a pair of fronts and rears off ebay for less than $100. I figured if I ever had a problem, I would have the parts to get me out of it.........I guess after looking at them they should be rebuilt before installing. I have seen rebuilt kits sell for $20. I am sure PI has them. You can do it!! If you can take them off...you have the skill to rebuild!!
Matt I have a pair of the original rear calipers that were used for emergency brakes on my car. I replaced them with a new E Brake system. I rebuilt them and as far as I know they work fine. If you are interested please email me at charlesbuthala@yahoo.com
P.S. what exactly is SPLOOGE?
quote:
Originally posted by Matt Bradley:
How difficult do you think it would be for a complete novice like myself to apply a rebuild kit?


Matt,

I don't know what your experience & mechanical aptitude are like, so its hard to answer that question.

I would rather err on the side of safety and tell you it would be best to do the job with the aid of an experienced friend OR let a pro do the work. The brakes are a very important system, something you don't want to fail while you're operating your car.

You have to be able to remove & re-install the caliper pistons without damaging them, and ignore any advice given to hone the bores. Also, only use brake fluid or brake parts cleaner, lint free rags, etc.

Your friend on the DTBB, George
quote:
Originally posted by cab:
P.S. what exactly is SPLOOGE?


Ha, ha, ha, ha......

It's the stuff Matt is going to find inside the bores of his 30 year old calipers!

It's the stuff that drips out of the end of a 2 cycle motorcycles exhaust system.

Splooge is stuff that doesn't belong wherever it's at; and its sticky, gummy, messy, almost impossible to remove. Its normally the byproduct of a lubricant. Oil or grease that has been beguiled by the dark side of the force.

Your freind on the DTBB, George

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  • darth
All brake calipers have been rebuilt now. Just been waiting for a sunny day for to see if the problem came back. It did.

I just got back from picking the Pantera up at a shop (installed my new oil pan and get the AC going again). When I went to pick it up, it was sitting out in the nice warm sun (this often itself would heat the brakes up and cause that braking problem). Sure enough, it didn't take long coming home to feel the brake engagement become higher and higher. And when coming to a stop light, depressing on the clutch all the way, you could feel the brakes calipers engaging, not letting it roll totally free. And this is with it, what, 75 degrees out? It's going to get worse when it really gets warm. Aaaarrgh!

Any guesses now?
quote:
Could my master cylinder be a problem, even after verifying it's correct length?

How did you 'verify' length?

I have been told the easiest way to do this is to unbolt the MC - leave the lines attached - so it can pull off the booster. If pushing it back to the booster finds resistance, that is you are pushing against the MC spring, then the rod is too long. It should allow the MC to seat in place without tension. Tension means the piston is already moving in the bore, and when things heat up, it may move even more - likely dragging the caliper pads, heating things up even more, dragging the pads more as the heat increases,etc.

Is this how you checked the MC pushrod length?

Larry
Last edited by lf-tp2511
From what I understand this syndrome is caused by the master cylinder piston not returning all the way to the back of the master cylinder and is usually caused by the adjustable push rod between the booster and master length being too long. It usually has to be off quite a bit so that the piston covers the brake fluid intake/vent holes that feed down into the piston. With the holes covered and the brake fluid expands from heat the only place the fluid can expand is to the caliper pistons, moves them and cleverly applies the brakes. When everything cools of the brakes relax. Larry is correct in that you should be able to tell if the rod is too long by unbolting the master from the booster. If the rod is too short then there will be too much free play in the pedal before the brakes start.

Mike
wow, sounds almost exactly what i have been dealing with. it appears that the length of the push rod is quite critical.

being away from working on autos for 25+ years, i had long forgotten everything that i once knew about braking systems so i found the following website to be of great help (please forgive my transgression in looking at a honda website, i promise to do penance) specifically at the end of part 5 is a description of what may well be occuring to cause the brake lock-up. to aid in understanding, the article has very descriptive diagrams of what occurs in the master during a braking cycle.

hope it helps.

nazgul
This same thing was happening to someone a few years ago in Las Vegas. I suggested loosening the nuts that hold the master to the booster and slipping a couple of coins in between the back of the master and the booster then snug the nuts and drive it to see what happened. He did this and came back saying it was now working fine. I told him to shorten the push rod when he got home and as far as I know that solved his problem. It is a quick and easy way to check for overlength push rod.
I had the same problem after a long restoration. I was stumped for a while. It's more than likely being caused by your brake booster and the diaphram aging. Simply shorten the rod in the master cylinder and the problem will be resolved. I spoke with Dennis Quella about it and within 15 seconds of the discussion he told me it was common and shortening the MC rod (even shorter than the specified length), will address the problem. In my case he was correct. -No problems since. Use common sense when you do this and cautiously shake down your brake system. If you are uncomfortable with this, as others have suggested, hire it done.

K
It's been over a year since the pushrod length was checked, I'll reinvestigate this. How it was checked before was done by a fellow club member who knows much more about this stuff than I. He checked by using some putty, and said it looked fine. I'll report back once that has been checked. Thanks everyone.
quote:
Originally posted by www.PanteraPlace.com:
From what I understand this syndrome is caused by the master cylinder piston not returning all the way to the back of the master cylinder.

Mike


Mike that would be my gues as well. Had this happen to an airplane I was flying last year. Took a little to trouble shoot it as we have 4-master cyl (2 each side). We taxied out and everything seemed fine. As I rolled down the runway it seemed fine right up till rotation. Just as I rotated (at 110knots or 126mph) I felt the left wheel dragging. I knew it wasn't right. Flew around and did the maintenance test we needed to do then brought it back. Touch down seemed fine. as I turned off the runway, left wheel was really dragging. Came to a stop just off the runway at the maintenance area. Got out of the airplane and left brake was cherry red. We stood there with fire extinguisher. It ignighted after about 3 min. Spent the next 10 min putting out the fire each time it lit with a dry chemical extinguisher.

Turned out one of the master cyl was not returning 100%. It dragged a little but not enough to feel until we gained real speed. That was the key!!!! As the pad built head, drag increased which created more heat!!!! You didn't feel it in the taxi or even on the take off roll but as heat built up it became a cascading situation.

We have left master cyl and right master cyl. We have master cyl for pilot and co pilot. This situation was a master on the left side. I think the question would be is it all the brakes or just one? If it drags on more then one brake deffinantly the master cyl. If it is just one brake ten maybe the caliper.

Gary
Bleeding not again necessary.

Length is not a number, it is what is determined to be proper for your car. As posted earlier, loosen MC from booster, pull a bit away, then push back to booster. Rod should not cause any resistance to get the MC to seat on the booster. If you have to depress the MC spring, rod is too long. Adjust as necessary until correct.

Larry
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