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Gerry, measuring really doesn't gain you much. The problem is really that the two o-rings (one on each end) must be compressed a bit to act as seals, and most humans just aren't strong enough to do that. In my experience, the washers MUST index into the short dowels provided but even when things are perfect, it often takes a giant c-clamp to force the assembly into the opening between the lower a-arm legs.

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