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I have had my 74 Euro Pantera for a good three years and have not filled the tank until today because of concerns about fuel leaks and possible fire hazard.  I have kept it at about 1/3.  Upon filling it I eventually determined that gas was leaking and I traced it down to a pin hole near the top of the tank.  Fuel was spewing straight up like a micro geyser.  The tank is not original and was replaced (or at least worked on) in the mid 90's.  The hole is very small.  Maybe clean it thoroughly and seal it with JB Weld?

The first photo (a tank I am using as an example) shows the approximate location of the leak.  The second photo shows the pin hole.  The third photo shows the inside of the tank.

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Last edited by stevebuchanan
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I have used PC 7 epoxy. This is right out of the "old" space age and bullet proof. (look up the product).  Then painted over with exterior gas tank paint https://www.rust.co.uk/product...guard-epoxy-coating/  This small repair was. done on a TVR stainless steel fuel tank and will outlast the tank and car. The repair area was  well sanded and degreased many times. I believe that this is much better than the inside tank sealers that also handle small pin hole leaks but rely on getting the inside vey clean which is very hard to do correctly.  

The sealant I use is Bondo! Clean the crack/pinhole with alcohol and let it dry for an hour. Let the Bondo cure at least 12 hrs; longer is better. My mid-tank pinhole was bondo-ed in the last century & still holds. Some day I need to braze it. Not sure about the chemicals in other sealants but plain Bondo IS fuel proof once cured on clean steel.

You probably know this, but the fuel tank comes out only after pulling both the engine and ZF. Once the powertrain is out, you also have access to the mid-car welded crossmember that passes under the oil pan. Cut it out and have someone weld end-plates on. The now-removable crossmember is held in by the lower a-arm studs so no extra bolts needed. The exact length needed varies for every car.

Until about 1975, removing the oil pan also requires the engine to be pulled. The small bracket holding the e-brake linkage also needs to be cut and made removable with angle-iron, all so you can remove the oil pan for any reason. This factory upgrade & parts are listed in DeTomaso's 1972 Gr-3 catalogue and in the post-'80s parts list. Ford chose not to offer it when they controlled the project. A large number of early cars already have this necessary mod.

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