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Dave McLain built and dyno'd another Pantera engine. This time it's a solid
roller cammed 438 cubic inch short block with unported CHI 3V Cleveland
aluminum heads and matching single plane intake. It made 666 HP (yes, the
Mark of the Beast, how appropos) at only 6300 RPM and 627 lbs-ft at 4700 RPM
through the mufflers running on premium pump gas. That's on a dyno that reads
4 to 5% low compared to the calibrated Engine Masters Competition dynos.
666 * 1.05 = 699 HP. Dayum! Details of the build:

Heads are stock 225cc runner CHI 3V's. They have PBM stainless valves with
30 degree back cuts on the intakes only. 2.190" diameter intake and 1.75"
exhaust. All that was done to the heads was to finish the seats, hone the
guides to get the correct clearance and machine them for 0.502" diameter
Viton seals and ID style spring locators.

Cam is a solid roller ground by Steve Demos that uses Reed ULX lobes with
durations at 0.020" of 290 degrees intake and 292 degrees exhaust. At 0.050",
it's 254/258 degrees. Lobe lift is 0.400" intake and 0.405" exhaust. With
the Yella Terra 1.73:1 roller rockers, the zero lash lift is 0.692" intake
and 0.700" exhaust (minus lash of 0.024" to 0.026" hot). Intake centerline
is 104 degrees with a 108 lobe separation.

Springs are Erson E915043 with 235 lbs on the seat and 610 lbs at 0.700" lift
on both intake and the exhaust sides. Titanium retainers are from PBM.

Carburetor is a Competition Carburetion built 950HP with 76 jets front and 88
jets rear (no power valve in rear). CHI 3V 4150 style single plane air gap
intake. Both a 1 inch open spacer and a 1 inch HVH merge spacer were tested
and were virtually identical (open spacer made 664 HP and 630 lbs-ft torque,
HVH made 666 HP and 627 lbs-ft). Best power came at between 28 and 30 degrees
total timing.

Headers used on the dyno are the Mustang Hooker Super Comps we used on the
dyno project 351C engine with 1 3/4" primaries and 3 inch diameter collectors
that are about 6 inches long with a 12 inch extension into 3" inlet/outlet
Magnaflow mufflers. 180 degree Pantera headers will be used in the car.

A Dart SHP block with a 4.125" bore was fitted with a Scat 4.1" stroke forged
crank for 438 cubic inches of displacement. Rods are 6.2" in length from RPM
and the pistons are from Diamond with a dish giving the engine approximately
10.5:1 compression. Dave didn't deck the block. Instead he bought a Cometic
head gasket in a 0.031" compressed thickness to give the desired quench
distance.

Lifters are from Morel, pushrods are 3/8" diameter 0.080" thick wall from
Trend. Balancer is a Power Bond. A stock Melling 351 Windsor oil pump
was used though the bypass spring plug was pressed in a little deeper to
raise the relief pressure slightly over the stock 60 PSI. The engine has
about 70 PSI above about 4000 RPM and it idles with about 45 PSI hot. Dave
set it up with moderate bearing clearances and feeds the valvetrain through
a 0.075" restrictor. Oil pan is an Armando Pantera road race style pan.
Oil is 15W-50. Filter is a 2 quart Hastings LF 426.

Gaskets except for the head and intake are Felpro, stock rebuilder.

Timing cover is a new aftermaket stock replacement piece. Timing set is a PBM
billet gear set with a Torrington thrust. Dave retained the eccentric so an
engine mounted fuel pump can be run.

Dan Jones
Original Post

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Nice work. As usual, Dave does a well thought out, quality build.

Muscle Mustangs & Fast Fords did a low buck version of that motor a while back, albeit with lower compression as it was ultimately turbo charged. You can see the article here: http://www.musclemustangfastfo...bo_engine/index.html

I'm fooling around with a similar version for a Cobra Replica. Probably a little bit much for a 2000 pound car. Might need wheelie bars.
> Muscle Mustangs & Fast Fords did a low buck version of that motor a while back

Those Pro Comp Chinese knock offs were terrible out of the box. On a mild
400HP 351C engine, they down 50 HP to the real deal CHI 3V's. The flow bench
showed the exhaust outflowing the exhaust through most of the lift cycle.
The problem was the sunk intake valve seats. Some of the porters who try to
fix that problem resort to a larger intake valve which looks better on the
flow bench but may have shrouding problems during the critical low lift phase.
Caveat Emptor!

Dan Jones
You're absolutely right on the Pro Comp heads. I suspect two things helped them a bit here. First Dr. J's extensive porting and the fact that the engine ended up with forced induction. With the porting they were probably not much cheaper than the CHI's out of the box.

Several guys are making really good power with that block stroked to the 438 to 454 range and using the AFR 225 heads. I understand that setup allows a wider range of intakes as well.
> Do you know if the CHI 4V's are comparable in performance to the 3V's
> for those of us who want to stay with a 4V intake?

We've dyno'd both and the heads are fairly equivalent which is not surprising
since the CHI-4V is just the CHI-3V with the intake ports opened to match a
4V intake. The difference depends upon which intake you use. The single
plane CHI intake is very good but very, very tall.

Dan Jones
More from Dave on the 438 Clevor build:

"I tried hard to make the engine as durable and maintenance free as is possible
with this sort of build and that means making compromises mostly with the camshaft.
It's pretty mild so I don't think it'll be particularly high maintenance. The
biggest thing is to just pull the covers from time to time and have a look at the
valve train/lash etc. That'll tell you a lot. And I think that the valvetrain
will be the area of the engine that will require the most maintenance.

Since this engine is built using the Windsor design block I was able to get a cam
ground using an Everwear core. That's the two piece cam core with a gear that will
allow the use of a regular cast iron distributor gear. I used an MSD billet
distributor and just deburred the gear and adjusted the advance mechanism to make
the curve shorter and come in more quickly.

I've used profiles from this series in jet boat applications that have run on the
river every weekend for the last couple of years on a set of springs without trouble.
I'd probably just check the lash a couple of times a year with moderate use and then
plan on pulling the intake after about two years to inspect and probably replace the
lifters. From what I've seen with this spring they will still check good when it's
time to freshen the heads. I On the CHI's I deliberately gave them a wide seat even
though that probably hurts performance a little I feel that they will stay nice longer.
These are a very smooth lobe that are easy on parts, it's most certainly not a drag
cam. Also the fact that it's ground on a pretty large(Ford) base circle also softens
up the profile a little which helps."

Dan Jones
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