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During the free time I wasn't polishing wheels over the last few weekends (and evenings), I worked on this little project.

I don't know about the later cars, but I can say with great certainty that the "splash shields" on a 1971 Pantera are more of a " minor splash deterrent" than an actual shield. They leave so much open space that they really don't protect the inner reaches of the bodywork. This is particularly annoying to anyone who has actually tried to clean those areas out. Yeah, I know, OCD — but hey, up north here we need to find ways to keep ourselves from freezing to death in the winter.

Since it's still a bit miserable out, and I now have two cars needing these, I finally decided to invest some time into patterning and fabricating some decent shields for the inner fenders.

This is how the forward part of the front fender is on the 1971 cars (without the later factory retrofit shield):



The area behind the front wheel isn't much better, particularly at the bottom where the rockers meet the fender.





And while most of our vendors make zoomy-looking polished stainless shields for in front of the rear wheels (and yet seemingly rarely with any gaskets), the area behind the rear wheels is left wide open for flying crap.



It took a many hours crunched up inside the fenders with cardboard, tape and scissors to make patterns that fit. Once done, I traced them onto clean thin card stock and did a test re-fit to be sure the templates were good. Then those templates were traced onto thin (about 3/32" thick) Kydex® Sheet. It is an impact-resistant, flame retardant semi-rigid plastic that has excellent chemical resistance, is black and has a slight texture to the surface. It isn't the cheapest material but it works very well for the purpose. I then edged the "outer and top" edges with crimp-on weather stripping (thanks David!) to ensure a good seal against the body.

Once I've finished all my under-fender work, the entire area will be sprayed with KROWN rust-proofing which should prevent any moisture from being trapped between the seals and the bodywork. I'm also working on sheets that I will attach to the underside of the tops of the front fenders to protect them from rocks being slung up and denting the paint from below.

Here's the final results:

Drivers-side Front fender (forward):


Drivers-side (facing rear):


Passenger front (forward):


Passenger front (facing rear)


Passenger rear (facing rearward):


I added some gaskets to my polished stainless rear (front-facing) shields, but I still need to work on a solution for the very top where the gaskets just can't follow the contours. A project for another evening…


After a summer of running I plan to remove these and evaluate their effectiveness and make improvements as required.

Mark
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quote:
Originally posted by 4NHOTROD:
Very nice work, Mark.
Any chance of getting any melted rubber on those shiny new shields?
Will


You kidding? At idle? I don't actually DRIVE my cars you know Wink

Still waiting for Bohdan to reserve the air field. Might kick some ass. Not.

Mark
quote:
Originally posted by jb1490:
Great work Mark!! When will you be sending a set to me?? Big Grin

In the second pic in your first post (right front, looking aft), you may want to check the brake line to make sure that it hasn't been rubbing where it passes through the hole into the front trunk, and add a grommet. Just an FYI.

John


Great spotting John. There are a bunch of small things like that that I've been working trough bit by bit. Thankfully, all the big stuff was done.


quote:
Originally posted by Husker:
Very nice. How did you anchor the rear shields for the rear wheel wells?


One screw into the angled rear chassis tule. It rests tight against that and the short post that secures the lower edge of the underside.

Until I have verified that these actually DO work properly, I'm not going to make even a second set for the other car. But once I do, I will likely make them available somehow to others.

Thanks for the kind feedback and input!

Mark
Mark, that's really nicely done. I like the meterial. Strange that the factory never really addressed these issues properly.

On the early, early cars like my pushbutton, the fronstructure is completely different to the later cars (til #1285 I think). The area under the headlightbuckets is complete open and has no factory splash shield.

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  • pantera0604-2012_059
While fabricating new splashshields for the rear I decided to fabricate shields for the front as well.

The material is an aluminum-sandwich consisting of a polyetylen core between two layers of thin (0.3 mm) aluminum. It's very easy to work with, is super light and comes in all sort of colors including this highly polished version (I guess you have to like the bling to pick this one - I have a chrome bumper car Smiler).

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  • pantera0604-2012_060
I suspect it is DiBond:

http://www.alucobond.com.au/products/dibond

Not sure about the US but in Canada the mirror finish is not a typical stock item. I buy lots of the white and brushed sheets at my sign shop. I didn't use it on my car because it is quite rigid, and for many of my shields I wanted some flex.
Also, the aluminium mirror surface will not be as durable as the stainless and once marred it will be that way forever.

It sure looks awesome now though! Nice work!

Mark
Yes, it's DiBond. I actually got it from a sign shop.

It is quite rigid so yes, there is a limit to how much you can bend it. The polished mirror finish is quite expensive I think (I bought a left over sheet cheap)and will require some work to keep it all shiny.
I may end up brushing the surface and apply a thin layer of undercoating - I'll wait and see how it ages.

Kristian

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