Hey Ken – I know, I was just kidding.
I’m assuming you’re cutting the bubble out of the center of the large bulkhead panel.
I had to take mine to a professional upholsterer to get the vinyl done nicely. I think I tried it once and I give up.
You may have seen that I was able to cut notches into the bottom of the bulkhead panel, and match it to the back of the console tray. That way mine engages right into the console tray.
Another helpful trick is to put RTV onto the captive nuts, and then screw them in with the metal bulkhead cover. Once they’re dry, the RTV will give the nuts just a little bit of movement, but they are generally in the right place… it helps to get all those nuts aligned.
I also used those black rubber sink washers under the heads of the attachment screws. This gives a nice cushion to clamp the metal bulkhead cover down with.
Good luck with your project -
Chuck
