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Well I need a sounding board so here goes;

#9178 has had shifting problems that show up worse under heavy load and when hot (Vegas track event was worst). The ZF was fresh rebuilt and I have 0.040" clearance between flywheel and friction disc on depressing the clutch cold, I suspect a lot less hot. I have exhausted all the options for adjutments etc. and so I took a fresh approach with a pad and a calculator.

I have a 3/4" bore CNC polished clutch master cylinder and Dennis Quella's long throw 7/8" bore slave. With a 1.25" stroke on both the MC and the slave I calculate that the slave is only 73% of its potential stroke when the clutch is fully depressed! Ah, could I finally be getting somewhere Razzer Is it common for the MC to have smaller bore than the slave?

Larry Stock supplies an original style clutch master cylinder that has a 1" bore, which will provide 130% of the required fluid volume for full stroke of the slave. My worry with that is the slave does not have an internal stop, so I will need to adjust the master/clutch pedal to give maximum 1" stroke to prevent 'popping out' the slave cylinder. Do any of the vendors do a 7/8" bore CNC?

Does this all make sense to anyone else or am I alone in my own little World Smiler
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I would check the clearance while its heated. If you have enough clearance between at the clutch while its heated, increasing the travel of the master/slave shouldn't make a difference as you would be already be getting enough travel to disengage it. If there is not enough clearance and you cannot get more by adjustment, your theory may be valid. Or am I in my own little world? Quite possible! Confused
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