Success - finally. I tried most of these ideas, except the drift punch, with no luck. I didn't have a 5 mm impact drive bit or any acetone, so I got them. Another day of soaking with the acetone / atf mix, then used the hammer drive impact; still no go. I think the metal underneath flexes too much. Then I put the 5 mm bit on my air drive impact wrench, and that did the trick.
As I suspected, the threads were never the problem. The problem was galling in the countersink area.
Thanks for the tips, I'm sure I'll use them again. Rodney