The problem with the sun visor is the steel pin spins inside the plastic mount. I assume all cars had the screws for tightening the visor on the pins? I drill through it and tap a small nail into it with lock tight. Measure the nail and then drill the hole to exactly the same size. Mine was 1.6mm from memory.
My problem is just the shape of the visor itself. In order to sit tight to the roof it needs to curve over the windshield header and the tail needs to bend down to clear the header over the door. I'm about to disassemble the passenger side and maybe make a new sleeve out of leather once I get the shape where I want it? the sheet metal screws that are on the underside that tighten the grip on the pins are now not holding tight. I long ago replaced the original Fiat piece with the anodized aluminum billet ones that IPSCO makes. I suspect that I will wind up with a curved or maybe more correctly described...cupped visor to curve around the windshield header. I don't know how that will play out being curved against the inside of the windshield? I think it will also get shortened and the tail over the door header eliminated? I still need to find a material that is light and still still enough for the core of the visor? I know I could do it with .035 aluminum but don't know how smart that would be for crash safety?
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