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Need some help with this. I have changed the master cylinder and brakebooster with a new one (ebay). First time I have done this.

Bleed the system a few times with an assistance (wife) hitting the brake.

Situation is now as following :

When the motor is off, I have good brake pressure. And brakes work. When I am driving, I can almost push the brake pedal to the floor.  It brakes, but only all the way down.

Questions :

- Did I buy a bad set master and booster ?
- Do I need to adjust the pushrod between pedal and booster, to get it to brake earlier ?
- Do I need to adjust the rod between booster and master cylinder ?

Also another strange thing is that I hear a sucking noise at the mastercylinder when I operate the brake (motor off). Do not know if this is normal, since this is the first time I did this.

Hopefully you guys have some ideas, how to continue ?
I have read a lot of topics on this forum about the brakes. But non describe the situation i have. Or I cannot find it.

Thanks for any reply !!!

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My experience is that if you hear a noise like what you described then the brake vacuum booster is leaking vacuum and as a result you won’t have good breaking when driving. A leaking brake master will let the peddle slowly go to the floor when pressure is held to the pedal like sitting at a stop sign. Did your wife press the pedal with force to the floor when you bleed each caliper? If not you may still have air in the system?

Last edited by lousbby

With the motor off is the pedal firm or if pressure constantly applied does it still move down over time? If it moves you still have air in the system. To help remove it is recommended to bench bleed a new master cylinder before installation.

Normally the pedal remains stiff when a booster failed or isn't working as it's not amplifying the pedal action, so sounds like the booster is functioning.

The M/C to booster rod is a predetermined setting, you should check that it is correct with the new master & booster. Clearance between the push rod end and the seat in the master cylinder should be 0.035-0.045".

For the pedal to booster side you can hold the pedal up against the stop and adjust the rod such that the pin holes line up without pushing in on the booster.

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