First step was to seal the hole. I bought some ABS sheets from TAP and cut them to match the speaker hole and epoxied them into place:
I then took some 3/32" ABS and cut it to the shape of the door:
I melted these "elevator bolts" into the ABS:
I then glued a thin sheet of 3/16" foam to the plate then glued the vinyl to the foam.
My local upholstery shop had some vinyl that is an exact match.
It turned out pretty good, I think.
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