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Confused

Hi
Could I please ask the forum for your advice, I have PM’ed two of our forum members and used there valued advice, but I am still in trouble!

I have just imported a Pantera # 6791 from the US to Australia.
The importer unloaded it and said the clutch “smelled hot”?

On getting it home and reversed off the trailer, selected 1st and drove up the slope into my garage, no problem, checking around the car I noticed the clutch slave cylinder rod was over extended and had no free play, I set up the clutch slave cylinder as suggested on the forum (and PanteraPlace) and the clutch takes up and seems to be OK.

The gear lever was forward and a little to the right in the selector gate, so I loosened one of the universal knuckle joint bolts and slid the lever on the splines to the centre of the gate, re tightened and tried forward and reverse several times with the engine running, all seemed OK.

I reversed out of my garage and took the car for a run, all worked well until I tried to select reverse, the lever seems to go over OK to reverse in the gate, but does not select reverse, no grinding, nothing.

I have checked and greased the trunion bearing under the left exhaust header.
I have removed the reverse light switch, (and selector housing cover).
I have checked the two studs behind the rubber plugs, they are tight.
I have removed the gear lever detent,
I took the chrome gate off at the base of the selector, and still could not select reverse,
I am getting all 5 forward gears, checked by driving the car.

I slackened the “turnbuckle” and made certain the gear lever was central in the gate, it sits in the 2 and 3 slot (left and right) and central fore and aft, as per workshop manual.
I changed the Clutch Slave for a long throw SS one (Old one was leaking a little).

I took some measurements from the ZF selector housing to the shoulder of the first knuckle joint, to make sure the shift was moving in and out correctly, and not sliding in the splines on the Knuckle joints, I also applied marker paint to the splines so as to witness any spline movement. All seem tight.

Any ideas what next?, I uncoupled the first knuckle joint from the ZF , and could not select reverse directly at the ZF box?.

I have all the workshop manuals, the red hand book, the ZF service manual, the ZF box has been rebuilt by Dennis Quella, I have the invoice, showing what was done.

Am I missing something?
Thanks in advance.
Rgds
Terry.
Last edited {1}
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Try removing the shaft at the splines at the trans. Find a well fitting object to fit crossways in the hole. rotate it clockwise you should hear a clunk. Push the shaft while rotated and you should hear the gear engage. If this works fine the problem is outside the trans. If it still does not engage its the trans itself.
Smiler Thanks for the reply -

Looking from the back of the car, I removed the ZF selector housing cover, (that holds the reverse light switch), and rotated the shaft to the left and forward as far as possible, and could not select reverse, I am thinking the fault is in the ZF box? I think I need to find someone who understands the internals of this transaxle her in Oz.
Its seems strange that I had reverse, and now its gone? only I have driven it, I have had no unusual noise, no resistance on the lever, no grinding, no bang, nothing.
quote:
The gear lever was forward and a little to the right in the selector gate, so I loosened one of the universal knuckle joint bolts and slid the lever on the splines to the centre of the gate, re tightened and tried forward and reverse several times with the engine running, all seemed OK


I suspect that your adjustment has caused your problem. The shifter shaft is now unable to rotate counter-clockwise adequately. You may try removing the shift gate as it will allow the laver to swing further left increasing counter-clockwise rotation.
Frowner HELP –
Well my local g/box company has stripped the ZF and found the gearshift operating shaft - Pt no 07612A damaged, (please see enclosed photos), it looks like it had a brazed in pin? that has broken off that operated the reverse selector.
So it looks like I need a new shaft, also need a new shaft seal- Pt no 07204A and a ZF lock nut- Pt no 07640A. Any advice? Where do I get the parts?
Thanks in advance.
Terry.

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Terry, More than likely the shaft can be repaired by a local machine shop. The problem is finding the correct dimensions. If that fails there is always RBT Transmission in Anaheim CA. Lloyd. or you might even try Mike Mayberry at Mayberry Lincoln Mercury Hollywood Ca. A search should easily find you the phone numbers.
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