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I have very weak original struts,

Locally I have had no luck in finding a firm to recondition them.

I was then informed that they were not gas struts
but had springs inside that had weakened.

So I thought I would do the job myself, and stripped one down to shim the weak spring.

To maybe help others like myself who "don't know"

There is no spring, just oil for damping and gas for lifting.

can they be repaired, I would like to keep it Original if possible.

How these were gassed up is a mystery for there is no access to a valve, see the 2 pics.

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quote:
Originally posted by #7395 GR3 -75:
How do you open them?


Hello Anders, you need a press of course, to press down the rod to remove the first circlip.

then about 15mm below the cir clip is another one
again use the press to lower the rod, and remove the second circlip, but cover the top with a cloth for there is of course air pressure within. (the air and oil are thrown everywhere)

you will then see the large rubber seal is at the top of the tube, and is extremely difficult to pull out.

I removed the seal by drilling a 6mm hole in the bottom of the tube, and knocking it out with a long round 4mm rod.

I did this knowing I would not be renovating the old struts but inserting a New style strut inside the old one.

I hope to have this done by the end of next week.
I got my struts back today, and the "New" strut sits inside the old one.

Also re used the top bonnet connectors, to get them to screw onto the new 8mm struts a helicoil was used in each unit, the new strut sits in a plastic cup at the bottom and a new spacer was turned to fit at the top using the 2 original cir clips to retain in place, waiting for the decal now.

A pal carried out the machining as I don't have a lathe or the skills to use one properly.

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