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Welcome!

I, at first had decided to leave this project Alone! Do I need another 'Temporary Hassle'?? Any Machinist 'worth his salt', can pull this work, off. But who has the drive to see it to completion?

What will be the reward?....Hundreds of interested Pantera Owners, can Have a DIY Firewall, Minus the Ugly Bulge.

Doug is responsible for Marlin, changing his Mind. I knew if I Was going to this, I was going into It Full-Bore!

Some photos will start coming.

The CONS:

The Alternator must be moved back 2 Inches. The alternator cannot be moved back, where it sits, as the dipstick tube allows only 3/4" of movement back. And remember WE have all the Electrical STUDS protruding towards the Head. Including the 12 Volt HOT cable at Full battery amperage. The Solution is to Move the Alternator DOWN and Back to a custom bracket in the place of the AC Compressor, gone now, since I purchased the Pantera in 2001.

All of the Pulleys must line up with the Innermost Sheeve of my (2 Sheeve 1" apart) aftermarket Aluminum Crank Pulley. See in pics. That Pulley cannot be changed, along with the Alternator Pulley Distance...so the Alternator is LIMITED to moving Back, a Max. of 1.0". And moves down to gain Increasing Clearance with-in the Firewall Angle.

That Problem solved, we can move on to the nitty-gritty...the Water Pump Hub Height. What started this quest.

With respect to Doug and 3/4" of plywood to bring the Firewall forward, I don't think the pulley will clear My Situation of wanting the Original Sheetmetal, absolutely FLAT!! NO Wood!, and Doug's Right, I don't do wood in My Machine Shop...very little. My solution, A Frame all around the Hatch Opening of 1" Square Tubing, mounted to where the Original Small screws, screwed into 'captured' square nuts...these nuts will be punched out and replaced with 1/4-20 Nutserts. This Mounts 3 Horizontal Plates full width as a 'Hatch' The Top and Bottom Panels will be on 'Quick Disconnects', while the Center Panel is Mounted Solidly. The Top can be easily, quickly removed for 'Dizzy' work, while the Bottom can be removed to Observe the Timing Marks. The Middle Plate will act a Structural Member, easily be removed when needed. This center panel May need 1/2" Clearance provided, to Still Clear the Alt. Pulley while being 100% Flush. Just thinking outloud. Best to go with a Single HATCH with the Quick disconnects, Aluminum or Stainless??

Enjoy the pics, just laying out 1" square tubes to the Idea Down.

Stay Tuned!     WPCWPDWPEWPFWPGWPHWPJ

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Last edited by marlinjack
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...Doug and I have toyed with the Idea of 'cutting Down' the pump neck on an existing water pump, see pics.

The RED mark Indicates the Level of the Neck and Top of the Bearing, 1.5" Cut Down. The Blue Mark Indicates the Level of the Hub Height.

The Bad thing here is, to Press the top bearing down the 1.5", even if there were room to move to, the Two 'Sets' of bearings will be Together, increasing the 'Belt Tension' Force/Leverage on the Forward Bearing. Doug knows there is aWPAWPB Short and 'Whole' Bearing Set Available for the Shorty Pump. That is Designed to take the Loads. See Pics.

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...comparing the Cleveland pump I hold in My hand to Photos of the Windsor 'Shorty' pump; On this Cleveland pump I see 'circle' impressions in the casting, where there are Drilled Holes in the Windsor Pump, and Drilled Holes in the Cleveland pump, where there are 'Undrilled' Bosses in the Windsor, just a Couple. Leading Me to believe Both Pumps started out from the Same Casting!* Most of the Holes are Correct. Seems all I must do to adapt the Windsor Pump is Drill out the Undrilled Holes and make sure the unused holes are sealed up. As reported in some info I have found. Last the Windsor pump, Minus It's Backing plate, should butt right up to the Cleveland 'Timing Chain Cover'.

We'll see and I will report back Soon. Awaiting Delivery of the Windsor 'Shorty' Pump.

* Excepting for the (2) 'Twin' Bores on both sides of the Intake Port, of the Cleveland Pump.

Last edited by marlinjack

thumbnail [2)The 'Hatch' size is Square at 21.0" Height and 19.5" wide, with the Lower, drivers' side corner cut off to clear the Shift linkage and Large Rubber 'Gromet'. You have a 'Cable Shifter'?! Then You can take that side all the way down for a clean looking square Hatch, but must plan for routing of the 2 cables.   

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Last edited by marlinjack

Agreed that it would be far simpler and safer to adapt the short W pump if possible.

That would be my prefered method. I have not put all of the alternative pumps together on the bench as of yet but it would appear that all of the necessary internal components are available to cut the nose on any pump and reassemble safely and dependably.

My only comment right now is if if the "shorty" pump is short enough and if not, if the cut nose of a stock height would offer more clearance then the currently offered short pumps?

As far as how you solve the cover issue, I have no objection to a different solution.


I simply do not know if that aftermarket billet "flat" pulley has a workable offset? It might be adjustable by relocating the mounting position of the flange on the output shaft and/or by fine tuning that with shims.



I am not necessarilly seeing the reason why the fan mounting flange needs that much clearance to the nose casting. I would think something like .100" clearance rather then .750" (or more) as shown is necessary?

Last edited by panteradoug

...As a Machinist, if It doesn't Fit, I Will MAKE it Fit!! I'm NOT going to Move any Engine BACK, and Spoil the PMOI!!

I'm actually 'Hoping' the 'Flat' Pulley is Wrong! I will use it as a 'Comparator' to Machine My Own, 36 Degree, Included Angle for V-Belt. And I can Make it Smaller (4.9") as the 'Over-Drive' Pulley You now see Mounted. Maintaining the Max. Overdrive. I'm going down to 4.250" Diameter. Cavitation be damned.

I have worked in wood, also! I have Created Dozens of projects, Exclusively in 'Old Growth Black Walnut', 'CoCo-BoLo', and My Favorite, 'Sonoran Desert Ironwood', add 'Honduran/Nicaraguan Rosewood'. I work Only with Precious woods, it makes the Project More Valuable and Most Unique.

You would not believe what I have Created!

Now, Back on Topic.

Last edited by marlinjack

I was trying to get the dimensions of the "short pumps" but getting details like that is like pulling hens teeth. Virtually impossible.

I suspect that it could still be too tall but I'm not in the mood to go buying all this stuff when I am still trying to clean out unused and never will be used stuff.



Do you have a link to that water pump site? I do not find it in a search.

I am not clear on the assembly/disassembly sequence and if the assembly goes in/out of the housing from the front or the back?

Last edited by panteradoug

...Good Morning.

The Standard 'Hub' height* for the standard 351C Water Pump is 5.75", the Height of the 351W 'Shorty' Pump is 4.25". Hense, 1.5" Shorter. See pic. For the purpose of eliminating the 'Hump' on a Pantera, the Alternator must be mover back 2.0" and the Original WP Pulley must be moved Back 3.0". With the Shorty pump taking up 1.5", and my plan to raise the hatch mounting surface on a 1.0" Square tube frame, leaves a Clearance Discrepancy of 0.5". I will deal with at the time of the test fit.

*Hub height is taken at the Face/Mounting Surface of the Pulley. pic included and there is this: (the 351W Shorty WP is Listed as a '302-WPE351W')

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Last edited by marlinjack

...when I can compare both pumps, side by side, I will post what I discover. What we already know is, the Windsor 'shorty' pump:

The Intake is on the correct side, Drivers' side, Left Side of Engine.

Correct Rotation, Clockwise when mounted against the Cleveland Timing Cover.

The Majority of Bolt Hole Alignment is Correct. Those that are Not, can be Machined.

The Pulley Mounting Flange is Universal and Correct. Excepting for the Pilot Diameter of 0.75", and Mates with the 'Flat Shorty Pulley'.

I know I can Lower the Alternator 4-5 Inches, by Flipping it 180, and it Only must be Re-Positioned Back 1.0", to Align with the Inner sheeve  of the Crank Pulley. It will clear the Lower Angle of the Firewall at 8 Degrees.

Stay Tuned   

Last edited by marlinjack

...Doug, Try This! The Answer is Yes!! Search the Internet and get this:

can a 351w waterpump be fitted to a 351c?

AND This is extremely informative!!

Water Pump Compatibility Between Ford 302 and 351C Engines

The '302' pump seems to be the same as the '351 Windsor' pump.

LAST:

we build 351c water pumps

Last edited by marlinjack

...No picture? I assume the Bearing and shaft would be Mounted in a press and the bearings pressed together, pressing on the Inner race. Then Mounted in a Lathe, 'Between Centers', and the Shaft is parted off to length, leaving a shoulder for the Hub to seat on the Shaft, as is Original. Then the Housing neck, that is cut down to your measurement, must have the Inside diameter Bored with a 'Boring Bar' (in a Lathe) to your measured depth, and with a Shoulder to 'Hold' the Twin Bearings in Place and to the measurement!! You'll have to mount and dial-in the Casting on a Lathe 'Face-Plate', to bore it, or on a Mill using a Vertical boring head, and dialed-in. When pressing the Bearings, Shaft and Seals back into the Casting, you press on the Outer Race! And, don't forget the 3 different Sealants! You would Not use Lube on the Bearings to Press-in.

Your problem, after all of this, will be, trying to get the Seals to actually SEAL!

Good-Luck with it.

See my next posting with a Photo and explanation.



   

Last edited by marlinjack

...This 'Timing Cover Plate' has been hanging on the wall in My Garage for 24 years. It' off the original 351 Cleveland. When I purchased and built-up a second block, I left this plate of and purchased a New one.

Now I have a 'Model' of the Exact Bolt Pattern, I have to Adapt the Shorty Windsor Pump, Too. The pump is due to arrive tomorrow (Mondayppf sheetppappcppdppjppeppppprs-l1600 [5)).

This endeavor will either GO!! Or NO GO! I'm in it for a few bucks, all returnable. In the Very Least...I will be able to Answer Long Standing Questions, asked over Benches and Bar Tables...for Decades!!

Ladies and Gentlemen, may I introduce one of the First FLAT Pantera 'Hatches'! This 1/8" Aluminum Sheet will be trimmed to Snap right in. But 1.0" proud of the original mounting face with Square Tube.

Looks as if I will be Machining the Pulley as the 'Flat' Pulley, may be too large in Diameter.

Enjoy the pics, I'll get back to you to tomorrow. The Pump with the Blue Impeller is the Cleveland pump for comparison, and it, ofcourse does  Line up with the Plate. The Last Picture is of the Windsor 'Shorty' Pump.

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...The Bracket for Lowering the Alternator, is on the way. I will space it Back the 1.0" to Align with the Crank Pulley.

This set of pictures shows the bulkhead face with a Straightedge.

On top of the Vinal, it is 1-1/4" from the Mounting face of the original cover.

You can get an idea of how far back the Pump Sheave must be Adjusted to.seasebsecsedseesefsegsej

...One square tube can be seen at the Bottom Channel, the hatch will mount to the front face. See, once the Alternator is lowered 5-6 Inches and back 1", there is more than enough clearance for the Flat Plane.

Questions?...I'll be Here.

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...If one still has the AC Compressor still in place, Moving the Alternator Down is Not Doable.

In the beginning, Did I say this would be a DIY Do-It-Yourself Project! Well I bit my Toung. Should have wrote Best to Hire Your Local Machinist. he'll Know What to Do!! 

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