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So I came back home after being away for 6 weeks for work, changed my slave unit and also put in a ss hose to the slave (after reading all the counsel online) and took 4072 out for a run. After an hour my gas gauge dropped to empty, then it filled with smoke, i heard a sizzle and smoke came from behind the dash filling all the guages, the car then came to a slow halt but my fans were still running......thoughts? I figure i will pull the center console and start with the gas guage.......anyone experience this? Believe me pushing 3100 lbs over 3 kilometers is not a good way to spend a sunday.....
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Sounds like you're describing an ammeter fire. Perhaps one of the fuel gauge's leads was resting against one of the ammeter terminals. If the contacts on the back of the ammeter aren't tight, they get hot and eventually set the rubber boots on fire. If you're lucky, the only damage is to the ammeter itself. Just undo the three gauge panel screws and have a look at the rear of your ammeter. If it was indeed the cause of all the smoke, it should be obvious.

The solution has been discussed in the PI Forums many, many times.
dave;
I'll take a shot:
Since you state it started with your gas gauge dropping to empty, filling with smoke, etc.
Do you still have continuity with the yellow wire and the white/black wire from the fuel tank sending unit to the gauge? Did the low fuel light illuminate before going to empty. You should also have a yellow/black wire for bulb illumination hooked in series with the other gauges, as well as a pink wire in series with the other gauges. Does continuity exist through all the gauges? Also does the black ground wire make a good ground?
I guess with this description, I am attempting to isolate the fuel gauge as being the sole culprit, possibly within the gauge itself and showing no signs of external damage.
The wire colors I'm describing relate to my car but seems to be rather universal with the gauge wiring.
If you are looking to keep a stock look, here are a few options for you, in no particular order. #1 One would be the Volt meter from Hall Pantera. Looks very close but not exact to the stock gauge. #2 Have a gauge company like Redline Gauge works or Hollywood Clock take your old Amp gauge and keep the stock face while replacing the internals to a volt meter. I was quoted around $240. #3 Jon Haas (Pantera Electronics) is also now modifying the stock gauge to never burn up listed on his website at $249. Good luck

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