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quote:
Originally posted by mike the snake:
Stickt throttle is due to either needing a new or lubed cable, or something within the linkage as the engine heats up.

There's a bridge across the two banks of the injector banks (these are Tall Yates Heads) that I assume keep them from moving when the engine heats up.

There's a custom center galley cover because each injector bank is separate, they're not joined into a manifold.

I put some more miles on the car today, it runs sweet. Except for having to blip the gas every once in a while to get the idle down, it runs great.

I have yet to really go full throttle, the motor is kinda scary powerful, so I want to take things in stages. So far it's been a little bit of freeway and mostly in traffic, but the car runs well, so I'm not touching anything for a while.

I'm just going to drive it, put a hundred or so miles on her and then check the plugs.

#1 was black and caked moreso than any of the others, so I suspect a low hole on #1, just a gut feeling.

It could also be the way the old air cleaners were fitted. For me it's drive it, enjoy it, and read the plugs in about 50 miles.

My guess is it's hard to get all 8 butterfly valves to open exactly, so my idle, and Juuust off idle "miss" i'm feeling, may be just due to that, because once above idle everything runs smoothly and runs sweet.


You've learned quite a bit. Way to go! Wink

I think you are very close to a problem free car?

You've remembered virtually everything that I've pointed out on some of the very obscure and weird "shortcoming issues" of the set up being basically a race engine on the street. Very excellent.

I suspect ultimately there is going to be one area of "concern" that no one has much experience here at all with?

That is the steel bridge from head to head?



I would be very, very surprised if Roger put thousands of miles on the engine with that "fix" installed?

What I am thinking on it is as follows. Theses engines with iron blocks and aluminum heads were developed literally, like it or not out of the big 3 race programs of the '60s.

Initially it was impossible to offer them as street cars because they would just develop leaks in competition EVERYWHERE.
Eventually what enabled them to be now commonplace was the development of the silicone coated head gaskets. "Felpro blue" etc.

What's important about that is now the aluminum head "floats" on top of those gaskets. That is the device that permits two such dissimilar metals, cast iron and cast aluminum to be compatible.



What Roger has done in dealing with the throttle issue is reduced that expansion with the steel bridge, he has not eliminated it entirely though.

He is reducing the amount of expansion the aluminum heads are permitted into the center valley direction, and making them expand in the other direction?

So that means they have to "float" twice as far towards the outside of the engine, AND apparently doesn't eliminate completely the change in the throttle settings from expansion, just reduces it?

That COULD mean these head gaskets are going to wear out faster than normal and at some point they are just going to blow compression? Maybe yes, maybe no?

Keep an eye out for phantom oil leaks coming from the front or rear of the heads.

If you look at SOME OF these types of head gaskets, SOME incorporate a drain in them. It's really for excessive coolant pressure build up, but there is one in front and one in the rear.

When the head gasket is loosing it's ability to seal caused by too many duty cycles, you will get oil from the oil drain back holes in the cylinder head, weeping through the head gaskets and appearing usually in the front or real of the heads.

If you see that, change the head gaskets.



Other than that, you are good to go. Remember what I said about having to modify the throttle cable itself on the carb end. There are few here that will agree with that simply because they haven't discovered that yet. Simple.

When you get to that, check for kinks in the inner steel reinforcing tube. It's very, very common and few realize the implications of those kinks on hanging the throttle up.

That tube is VERY easy to remove and once you do that you will have an Epiphany. The cable itself within the sheathing needs absolutely NO lubrication itself. It's the cable being pinched by the tube that is causing the havoc.

LOTS of Pantera owners have put in "race" cables needlessly. The stock Pantera cable is fine once you deal with this issue.



As far as an oiled plug, put some miles on this engine and see if it dries up.

As long as that plug isn't fouling from the oil you are ok.
Lots of modern engines run lots of oil through the intake manifolds from the internal pcv systems and it causes little harm and they need to deal with oil fouling of the cats which for them is expensive under warranty.

A little oil through the intake is alright and MAYBE a good thing, as long as you aren't caking dried, cooked oil on the stem side of the valves. That stuff can come loose and get sucked into the combustion chambers and will act as "carbon grit" like we use in sandblasters now. You don't want that.



You are also correct about the throttle shafts in individual throttle bodies twisting. Excellent observation. This is why you HAVE to have the throttle actuated in the center of those AND use as little return spring pressures as possible.

A little out of sync as a result though isn't as big of an issue as you think. It isn't the end of the world. Lots of cars with similar setups are running with them UNKNOWINGLY with little issue.

You just need to verify that at WOT the butterflies are equal and that at idle they are all equally closed. Unequal WOT will make it feel like the engine is misfiring there.



Sometimes a twisted throttle shaft can cause idling problems like you have. You would be surprised how many mechanics never even look for it.

That's a school of hard knocks thing. You have to discover that usually for yourself. No one tells you. You already are aware of the possibility so you are FAR ahead in the game.

Now go drive this thing on some open roads where you can do WOT and see how it returns to normal. That's what you need to do now.

You may find that there is less to do on this car than you currently think.

Once it is set, it should not be a daily maintenance thing at all. These throttles rarely change once you have them right where they should be.

Good luck or if you prefer "break a leg" (not a breastbone Roll Eyes )
A few other things
I may repeat myself; Synchronize the throttle bodies, check throttle return spring/springs. I had a throttle position sensor (TPS) that give faulty voltage at idle level that effect the idle negative.
It is difficult to here small differences in the throttle bodies at load, high revs but during idle you can easy notice it.
I have also had a leaking intake manifold gasket in one of the runners. It draw oil from the lifter gallery.
SF
Many Many years ago, I was into Corvairs.

The 65-69 Corsa models had 140hp engines with 4 carbs (yes, a flat, boxer 6, with 4 carbs) that were notoriously hard to synchronize.

Everyone had a version of the flow tool, to match the flow at idle, either with a little floating ball or a needle, but I was ALWAYS able to out tune, and get my carbs synched up more quickly and easily with a 2.5to 3 foot piece of garden hose.

Putting the hose at the throat of each carb, and listening at the other end, I could adjust them until they all sounded the same, and when I was done they were better than when tuned with the flow tools.

Not sure if this would, or could apply to my injection. Is there even an adjustment for the butterflies individually??
quote:
Originally posted by mike the snake:
Many Many years ago, I was into Corvairs.

The 65-69 Corsa models had 140hp engines with 4 carbs (yes, a flat, boxer 6, with 4 carbs) that were notoriously hard to synchronize.

Everyone had a version of the flow tool, to match the flow at idle, either with a little floating ball or a needle, but I was ALWAYS able to out tune, and get my carbs synched up more quickly and easily with a 2.5to 3 foot piece of garden hose.

Putting the hose at the throat of each carb, and listening at the other end, I could adjust them until they all sounded the same, and when I was done they were better than when tuned with the flow tools.

Not sure if this would, or could apply to my injection. Is there even an adjustment for the butterflies individually??


My first car was a 63 Monza Convertable 4 speed. It had interesting "issues". Did you know that the two piece flywheel would loosen the rivets that held it together at 100mph?

Did you know the car would go 100mph...with the top down?

Did you know that once this happened to the flywheel it would keep breaking the nose of the starters and that NO ONE KNEW WHY other than, "what do expect from such a big piece of GM...ah, ah, ah...let's call it do-do?

I was 19, and had to learn that all myself. I couldn't even find a shop that was willing to work on the car. Definitely was seen as a Leper.



Anyway, no internal sync's of one carb or throttle body are possible that I know of. What you do is put your little sync device on top of the two throats of the throttle bodies that are linked together by that spring loaded set screw, finger flange.

You sync both banks of TB together that way also.

When you are done, IF you want to be totally disillusioned, upset, traumatized...HOWEVER you want to phrase it, then JUST FOR THE HECK OF IT, put the UNISYNC on the end bodies BUT ONLY IF YOU ARE PREPARED to be really upset.

If they are in sync, I think at this point that would be PURELY COINCIDENTAL.

Certainly the Webers rarely are. Does that indicate a twisted throttle shaft? Possibly but more likely minute differences in the machining of the throttle plates, ets.

These engines become incredibly sensitive to very minute details like that in the induction system.



I would say that if on the end bores, the bead in the vacuum tube of the Unisync is within a 1/2" or so of the center bores, you are good to go.

If you insist on trying to make it closer, you may be chasing a phantom that can not be
fixed.



When I was going through my Weber "education" about 1980, BEFORE Inglese was in business, I had to learn about synchronization as well. Steep learning curve at that point. Especially by myself mostly.

I could never find a 911s guy that would talk to me about the 46IDA-3's. It was like, "excuse me, I am a Porsche person, and do not lower myself to speak to scum like you".
All I wanted to know was how the Unisyc read on the "triple" throat throttles. I still don't have the answer to that.

What I SUSPECT is that they are like the 48IDA's and are "un-synch-able" to that extent...even brand new, but I can't prove that?


Admission to that 46IDA-3 club is very limited and I suppose Groucho was right in a sense when he said, "I wouldn't want to be a member of any club that would let me in anyway". Huh.

It does make me wonder though if those Porsche guys are "Rolex" owners or actually knew anything about cars to begin with?
If I remember correctly, my PMO carbs had a screw on each throat that allowed minute adjustments.

The injection on my car has nipples at each base with a rubber cap on each one. It doesn't appear there's any adjustment available there, unless I wanted to fab some sort of air bleed setup and retune for that (aint gonna happen), actually, the car really does run great.

I am NOT complaining at this point. More like I'm learning it's eccentricities.
quote:
Originally posted by mike the snake:
I have the same tool you posted in the link. Used it on my Porsche with the 50mm PMO carbs (those were some REAL carbs boy, $5000 worth).


How much?

http://www.ebay.com/itm/Weber-...&hash=item4d08021137

Times have changed...just a little!


Wow! The dollar is STRONG against the Euro right now!

Look at the bottom of the carb! You can sync the shafts! AWSOME!

See that, never had a set of these and I missed that!

There is a guy in southern CA selling Corvair heads already modified to take these carbs.

There you go. $10,000 worth of carbs on a Corvair. Sounds about right?

Maybe I'll go looking to trade my Pantera for one? A convertible? Eeker

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