[QUOTE]Originally posted by Rocky:
Simon - I tried this (it was my first approach).
It was very quick and easy.
Unfortunately, I found about 50% of the time, my starter would "run on", and keep spinning / remain engaged for 1-2 seconds after the key was released.
Thanks , that was also what my starter is doing, I go chance the wiring as you discribed.
regards
Simon
Shakedown Cruise on #5357 - Getting Ready for the Fun Rally! (I'm Driving from Tucson To Houston).
OK - So it was just me that went on the run! That's not my fault! I tried!
So having just completed a series of updates to my car, I wanted to "wring it out" under real-world conditions. The updates were:
* Complete Front Suspension Workover
* 8" Wide Front Tires & Brake Hose Routing
* New Porterfield R4S Front Brake Pads
* Rebalanced Rear Tires / New Rubber
* PMGR Starter
I also had the opportunity to run a Air/Fuel Meter and log some data.
Overall - everything went GREAT. I put about 130 miles on the car, simulating conditions I will encounter. No problems with any of the upgrades, or anything else.
Now to scrape the bugs off, and do the very final prep work before we leave on 13 May.
Here's some pictures from the ride.....
Slideshow from "Shakedown Cruise"
Rocky
OK - So it was just me that went on the run! That's not my fault! I tried!
So having just completed a series of updates to my car, I wanted to "wring it out" under real-world conditions. The updates were:
* Complete Front Suspension Workover
* 8" Wide Front Tires & Brake Hose Routing
* New Porterfield R4S Front Brake Pads
* Rebalanced Rear Tires / New Rubber
* PMGR Starter
I also had the opportunity to run a Air/Fuel Meter and log some data.
Overall - everything went GREAT. I put about 130 miles on the car, simulating conditions I will encounter. No problems with any of the upgrades, or anything else.
Now to scrape the bugs off, and do the very final prep work before we leave on 13 May.
Here's some pictures from the ride.....
Slideshow from "Shakedown Cruise"
Rocky

Any Armchair tuning analysts (or experts) out there? Any comments on these graphs?
I am struggling a bit with this LogWorks Software (Scaling and Selecting Axis'). Anyway, here's a couple of representative files, with my assessment.
The last set is an acceleration from a rolling start onto the freeway - to about 75 mph. Bottom is time in seconds, and the left axis is A/F Ratio.
Personally, I think my carb adjustment is good based on "seat of the pants" performance, plug inspection, lack of soot on the back of the car, and now this data (I've got a lot more files) but who knows what the experts among us can discern....
Here is a sample of the data I collected - I tried to get both sides of the engine, under similar conditions (but collected a day apart). The Idle & steady cruise are easy to match conditions, but acceleration is more subjective.
Warm Idle - Good Adjustment (might be a little rich at idle). Can be set to > 14.7 under a no-load condition without issue.
I would be fascinated to figure out with the 3 Hz oscillation in the Passenger Side correlates to.
2500 RPM in 4th Gear - Again, I think things are set pretty well. Running close to stoichiometric under a medium RPM, low-load condition.
Note, this carb does not have vacuum advance.
Acceleration (Driver Side was more "intense" than Passenger Side)
I believe things are OK. Upon acceleration, you expect the mixture to richen considerably, due to the Accelerator Pump, and the Power Valve Opening. I think when the ratio the drops down is when I am mashing the gas, and the peaks are as I let off the gas at shift points.
Trying to match up this data is why I need:
a) An RPM Sensor Input $30 (plus cable wiring time)
b) Another O2 Sensor $160
Thanks - Any comments on people's assessments of this data is appreciated.
Rocky
I am struggling a bit with this LogWorks Software (Scaling and Selecting Axis'). Anyway, here's a couple of representative files, with my assessment.
The last set is an acceleration from a rolling start onto the freeway - to about 75 mph. Bottom is time in seconds, and the left axis is A/F Ratio.
Personally, I think my carb adjustment is good based on "seat of the pants" performance, plug inspection, lack of soot on the back of the car, and now this data (I've got a lot more files) but who knows what the experts among us can discern....
Here is a sample of the data I collected - I tried to get both sides of the engine, under similar conditions (but collected a day apart). The Idle & steady cruise are easy to match conditions, but acceleration is more subjective.
Warm Idle - Good Adjustment (might be a little rich at idle). Can be set to > 14.7 under a no-load condition without issue.
I would be fascinated to figure out with the 3 Hz oscillation in the Passenger Side correlates to.

2500 RPM in 4th Gear - Again, I think things are set pretty well. Running close to stoichiometric under a medium RPM, low-load condition.
Note, this carb does not have vacuum advance.

Acceleration (Driver Side was more "intense" than Passenger Side)
I believe things are OK. Upon acceleration, you expect the mixture to richen considerably, due to the Accelerator Pump, and the Power Valve Opening. I think when the ratio the drops down is when I am mashing the gas, and the peaks are as I let off the gas at shift points.

Trying to match up this data is why I need:
a) An RPM Sensor Input $30 (plus cable wiring time)
b) Another O2 Sensor $160
Thanks - Any comments on people's assessments of this data is appreciated.
Rocky
from http://pantera.infopop.cc/eve/...381053556#2381053556
quote:Originally posted by JFB #05177:
I aint no ex-spert...but a question and comment.
I think your ranges of A/f show and like you say it feels from the other indicates that you have a great tune.
the rich dip at 12 to 15 seconds, would that be a gear selection where you were below your cam and had a slight WOT bog?
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quote:rich dip at 12 to 15 seconds, would that be a gear selection where you were below
JFB - Thanks for looking at this.
I assume this is accelerator pump & Power Valve action. I would love to have an RPM Sensor with this data as well.
One thing that I just learned is how "dynamic" this data is... if you just read the info, without really plotting this stuff, you just think "oh well, it should be at 14.7, right? It's a no brainer!"
It is interesting to see the trends, and the effects of various condition (Idle, Decel, WOT) on the ratio, but this data really doesn't tell a tuner what to do (yet).
Thanks for the annotation.
as for the RS "3 hz"; counting peaks for the 16 second sample I get 2.1 hertz if that is what you are observing.
are you having to physically remove the O2 sensor from one exhuast and move it to the other?
are the locations about the same distance from muffler.
what is your idle rpm
normally the first thing I do when trying to determine the cause for similair "noiz" is to look very closely at instrumentaion to besure I don't chase something that is not there. that would include knowing how the instrument samples and displays
are you having to physically remove the O2 sensor from one exhuast and move it to the other?
are the locations about the same distance from muffler.
what is your idle rpm
normally the first thing I do when trying to determine the cause for similair "noiz" is to look very closely at instrumentaion to besure I don't chase something that is not there. that would include knowing how the instrument samples and displays
Not sure if your pump gas is an ethanol mix like we have in MA, this effects the mixture ratio. http://www.hotrod.com/how-to/e...eband-oxygen-sensor/
Thanks, Brian.
JFB - Yes, right now, I have access to a "Two Channel" monitor unit, but only have a single sensor, and a single cable.
So the runs were made on alternate days, attempting to duplicate each other. I have to physically move the sensor from one exhaust to the other.
Idle is easy, maintaining a steady RPM on the same stretch of road is pretty do-able. Matching shift points and gas pedal modulation on an acceleration to 70 MPH is impossible.
I agree, I have to read more, and get more familiar with the characteristics of the instrumentation.
Rocky
JFB - Yes, right now, I have access to a "Two Channel" monitor unit, but only have a single sensor, and a single cable.
So the runs were made on alternate days, attempting to duplicate each other. I have to physically move the sensor from one exhaust to the other.
Idle is easy, maintaining a steady RPM on the same stretch of road is pretty do-able. Matching shift points and gas pedal modulation on an acceleration to 70 MPH is impossible.
I agree, I have to read more, and get more familiar with the characteristics of the instrumentation.
Rocky
Had a little minor problem with my motor, and wanted to clean up the bay a little.
So out she comes.
I expect I will be working on the transaxle as well. Getting an occasional "crunch" if I'm not careful when I shift into second gear.
Thanks to Wade (MarkIV/4280) for help on the actual motor pull. We had it out of the car in 45 minutes.
Rocky
So out she comes.
I expect I will be working on the transaxle as well. Getting an occasional "crunch" if I'm not careful when I shift into second gear.
Thanks to Wade (MarkIV/4280) for help on the actual motor pull. We had it out of the car in 45 minutes.
Rocky








So what do you do if you have a major problem???? 

I guess that's when the "Frame Off" restoration begins!
Rocky

Rocky
Is the altenator mounted besides the A/C pump?
Simon
Simon
Yes it is. The alternator is actually behind the permanent bulkhead when the engine is in the car.
The engine pictures (out of the car) have the alternator removed - to make it easier to get the motor out of the car.
You can see better pictures of the setup here, and on the top of page 7....
Rocky
Scroll to the bottom for the Sanden / Alternator Pix
The engine pictures (out of the car) have the alternator removed - to make it easier to get the motor out of the car.
You can see better pictures of the setup here, and on the top of page 7....
Rocky
Scroll to the bottom for the Sanden / Alternator Pix
good idee,
simon
simon
any findings on the engine noise?
Still working on that one....
Engine is at the machine shop, awaiting forensic analysis.
We (MarkIV/4280) began my transaxle refresh efforts. In Wade's words.... "We are now ZF Mechanics!".
Yesterday (09-23-2014) was the initial teardown. Wade is building a fixture today to hold the gear stacks.
Per direction of Lloyd Butfoy (RBT Transmisison), the fixture requires 52mm and 79mm rings, with 80 mm center to center spacing. Pictures of the fabricated fixture are coming soon.
Anyway, Wade and I disassembled the case without problem. the 5th, 4th and 3rd syncro dog teeth look clean and sharp. All looks good at the high level. More details to follow.
Here is a slideshow of the pictures, and a glamour shot.
Initial ZF Teardown and Refurb.
Rocky
We (MarkIV/4280) began my transaxle refresh efforts. In Wade's words.... "We are now ZF Mechanics!".
Yesterday (09-23-2014) was the initial teardown. Wade is building a fixture today to hold the gear stacks.
Per direction of Lloyd Butfoy (RBT Transmisison), the fixture requires 52mm and 79mm rings, with 80 mm center to center spacing. Pictures of the fabricated fixture are coming soon.
Anyway, Wade and I disassembled the case without problem. the 5th, 4th and 3rd syncro dog teeth look clean and sharp. All looks good at the high level. More details to follow.
Here is a slideshow of the pictures, and a glamour shot.
Initial ZF Teardown and Refurb.

Rocky
So my 351C engine got torn down yesterday,
I spun the #4 rod bearing. The crank journal is toasted, but the rod and piston is OK. The rod end was checked, and it’s still good and circular.
Generally, everything looks like it’s in pretty good shape inside, with the exception of the one rod bearing. Lots more disassembly, flushing and evaluation still needed. I need to find out if I need a new oil pump (that’s a pretty minor expense).
I have a crank that I am bringing over to the shop tomorrow, I’ll hope to get some pictures. Lots of parts on their way….
Everything needs to be disassembled, checked, and the crank machined and balanced.
I still would sure like to know what caused the problem – spinning it over 6200 RPM a couple of times shouldn’t kill a bearing like that…..
Rocky
I spun the #4 rod bearing. The crank journal is toasted, but the rod and piston is OK. The rod end was checked, and it’s still good and circular.
Generally, everything looks like it’s in pretty good shape inside, with the exception of the one rod bearing. Lots more disassembly, flushing and evaluation still needed. I need to find out if I need a new oil pump (that’s a pretty minor expense).
I have a crank that I am bringing over to the shop tomorrow, I’ll hope to get some pictures. Lots of parts on their way….
Everything needs to be disassembled, checked, and the crank machined and balanced.
I still would sure like to know what caused the problem – spinning it over 6200 RPM a couple of times shouldn’t kill a bearing like that…..
Rocky
New (to me) ported heads getting ready for machining. These are D1AE GA heads - with the 66cc chambers.
They will get:
Minor hole drilling for water flow
Hardened valve seats
Valve Guides
Pedestals machined for roller valve train
Painted
I'll post up some flow numbers as soon as I get them.
The motor is slowly coming back together. Bottom end is nearly ready for assembly with new flat top pistons, newly machined crank, hardened race bearings, and all other previously installed oiling mods.
They will get:
I'll post up some flow numbers as soon as I get them.
The motor is slowly coming back together. Bottom end is nearly ready for assembly with new flat top pistons, newly machined crank, hardened race bearings, and all other previously installed oiling mods.
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