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The Next Project - Front Suspension Upgrade

We are working on the next project - an upgrade of my front suspension components. The goal is to replace the old parts, and add a couple additional performance and reliability features along the way.

Main Items:

  • New Ball Joints and TREs
  • New Wheel Bearings and Seals
  • Adjustment of Brake Hose Routing
  • General Cleanup

    Performance / Reliability Features:

  • Upper Ball Joints Milled for 2* More Caster
  • W-Wadeco Camber Lock System
  • Powder Cost Suspension Parts
  • Zerks on All Ball Joints & TREs
  • Painting of all Exposed Steel

    Here's a picture to get you interested.




    Here is a slide show of the work to date. I will add more as the reassembly progresses.

    Suspension Upgrade - Slide Show

    Rocky
  • Well - to give you the honest truth, Wade (MarkIV/4280) handled that part*, but what he did was get a short height Sawz-All Blade, and cut the metal bushing housing top and bottom.

    Careful cutting (not all the way through) relieved the pressure, and the bushings were then pressed out. The cut was longitudinal along the bushing housing.

    I'll throw in a picture of one of the cut housings.

    I believe that I left out a lot of the swearing, re-fixturing, pounding, and hammering that was still required. I saw the rubber pieces, and they did not look like they came out willingly.

    Maybe Wade will post up a description of his technique.

    Rocky

    * as he handles 75-85% of my projects... Nevertheless - I am moving up in my skills qualification. I am now approved to sandblast on my own, and to do minor filing and scraping work. Oh, yes... Painting. I am authorized to do painting (rattle can only) without supervision.

    Yeah Baby!

    PS> (Seriously....) Thanks, Wade for your help on my project!!
    Last edited by rocky
    I wanted to show off my cool W-WadeCo Camber Lock System.

    Other systems had been evaluated, and are very nicely made, but the main drawback is they require drilling into the Upper A-Arm to mount the "Stop Plate". This could potentially weaken it.

    The engineering dept. at W-WadeCo came up with a simple design that uses a welded retaining ring on the upper A-Arm. The special Camber adjustment shim can then be used to lock the camber, as well as perform fine adjustment with the threaded shaft & nuts. As shown in the picture, the system is not tightened, that's why the washer is at an angle.

    Lock Brackets



    Adjustment Stop (Welded to A-Arm)




    Camber Lock Assembly





    Bushing

    Finally, JFB had a question on getting the bushings out. Here's how Wade did it..... You gotta be careful, though!



    Rocky

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